High temperature electromagnetic acoustic transducer for guided wave testing

Abstract

This research focuses on the theoretical analysis, development and experimental evaluation of a water cooled Electromagnetic Acoustic Transducer (EMAT) specifically designed for high-temperature Guided Wave Testing (GWT). Its novel design and detailed calculation of its optimum operating conditions resulted in its effectiveness at high temperatures for both short (500oC) and long-term inspection (250oC). All the steps followed for the theoretical and experimental investigation of the limitations of the existing technology and the development of a probe that can overcome these boundaries are presented. Finite Element Analysis (FEA) was performed for the optimization of the EMAT design and estimation of its ultrasonic and thermal properties at room and high temperatures over time. The wave mode purity profile of the Periodic Permanent Magnet (PPM) EMAT was theoretically studied as well as the effect of temperature rise on its ultrasonic performance. Thermal and Computational Fluid Dynamics (CFD) analysis was accomplished for the EMAT design optimization and calculation of its optimum operating conditions. The experimental validation of the theoretical study was also accomplished. The novel water cooled EMAT was developed and experimentally evaluated regarding its ultrasonic and thermal response at room and high temperatures. An empirical method for the enhancement of EMAT performance and its SNR was established. The wave mode purity characteristics of PPM EMAT were experimentally investigated via Laser vibrometry tests, which agreed with FEA results. The impedance analysis and ultrasonic evaluation of the EMAT at both room and high temperatures against various operating conditions were linked and compared to the results obtained from the ultrasonic, thermal and fluid FEA. In all cases, the experimental study is in good agreement with the theoretical results.